Spacer Textile Material With Channels Having Multiple Tensile Strands

ABSTRACT

A spacer textile material having at least a portion of multiple tensile strands located together between a first layer and a second layer of the spacer textile material, where the first layer and second layer have been joined together to form channels in which the tensile strands move freely. The tensile strands may be disposed in the spacer textile material together or they may separate into different portions of the spacer textile. Further, the spacer textile material having channels with multiple tensile strands may be incorporated into an article of footwear.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. Patent Publication Number2014/0196311, now U.S. patent application Ser. No. 13/741,440, filedJan. 15, 2013 and titled “Spacer Textile Material With Channels HavingMultiple Tensile Strands,” the entirety of which is herein incorporatedby reference.

RELATED APPLICATIONS

This application is related to the following commonly owned copendingapplications: Follett, U.S. Pat. No. 9,095,186, issued Aug. 4, 2015,entitled “Article of Footwear Incorporating Braided Tensile Strands”;Beye et al., U.S. Pat. No. 9,132,601, issued Sep. 15, 2015, entitled“Spacer Textile Material With Tensile Strands Having Multiple Entry andExit Points”; Beye et al., U.S. Patent Application Publication Number2014/0196310, published Jul. 17, 2014, now U.S. patent application Ser.No. 13/741,433, filed Jan. 15, 2013, and entitled “Spacer TextileMaterial with Tensile Strands in Non-Linear Arrangements”; and Beye etal., U.S. Patent Application Publication Number 2014/0196315, publishedJul. 17, 2014, now U.S. patent application Ser. No. 13/741,435, filedJan. 15, 2013, and entitled “Spacer Textile Material with TensileStrands That Intersect”, which are all incorporated by reference hereinin their entireties.

BACKGROUND

Articles of footwear generally include two primary elements: an upperand a sole structure. The upper is often formed from a plurality ofmaterial elements (e.g., textiles, polymer sheet layers, foam layers,leather, synthetic leather) that are stitched or adhesively bondedtogether to form a void on the interior of the footwear for comfortablyand securely receiving a foot. More particularly, the upper forms astructure that extends over instep and toe areas of the foot, alongmedial and lateral sides of the foot, and around a heel area of thefoot. The upper may also incorporate a lacing system to adjust the fitof the footwear, as well as permitting entry and removal of the footfrom the void within the upper. In addition, the upper may include atongue that extends under the lacing system to enhance adjustability andcomfort of the footwear, and the upper may incorporate a heel counter.

The various material elements forming the upper impart specificproperties to different areas of the upper. For example, textileelements may provide breathability and may absorb moisture from thefoot, foam layers may compress to impart comfort, and leather may impartdurability and wear-resistance. As the number of material elementsincreases, the overall mass of the footwear may increase proportionally.The time and expense associated with transporting, stocking, cutting,and joining the material elements may also increase. Additionally, wastematerial from cutting and stitching processes may accumulate to agreater degree as the number of material elements incorporated into anupper increases. Moreover, products with a greater number of materialelements may be more difficult to recycle than products formed fromfewer material elements. By decreasing the number of material elements,therefore, the mass of the footwear and waste may be decreased, whileincreasing manufacturing efficiency and recyclability.

The sole structure is secured to a lower portion of the upper so as tobe positioned between the foot and the ground. In athletic footwear, forexample, the sole structure includes a midsole and an outsole. Themidsole may be formed from a polymer foam material that attenuatesground reaction forces (i.e., provides cushioning) during walking,running, and other ambulatory activities. The midsole may also includefluid-filled chambers, plates, moderators, or other elements thatfurther attenuate forces, enhance stability, or influence the motions ofthe foot, for example. The outsole forms a ground-contacting element ofthe footwear and is usually fashioned from a durable and wear-resistantrubber material that includes texturing to impart traction. The solestructure may also include a sockliner positioned within the upper andproximal a lower surface of the foot to enhance footwear comfort.

SUMMARY

In one aspect, a spacer textile material includes a first layer, asecond layer and a plurality of connecting members extending between andjoining the first layer and the second layer. The spacer textilematerial also includes a channel bounded by portions of the first layerand the second layer that are in direct contact as well as a firsttensile strand and a second tensile strand. A portion of the firsttensile strand and a portion of the second tensile strand are bothdisposed within the channel.

In another aspect, a spacer textile material includes a first layer, asecond layer and a plurality of connecting members extending between andjoining the first layer and the second layer. The spacer textilematerial also includes a first tensile strand, a second tensile strandand a third tensile strand as well as a channel bounded by portions ofthe first layer and the second layer that are in direct contact. A firstportion of the first tensile strand, a first portion of the secondtensile strand and a first portion of the third tensile strand aredisposed within the channel.

In another aspect, an article of footwear includes an upper and a solestructure, where at least a portion of the upper further includes aspacer textile material with a first layer, a second layer and aplurality of connecting members extending between and joining the firstlayer and the second layer. The spacer textile material also includes afirst tensile strand and a second tensile strand and channel bounded byportions of the first layer and the second layer that are in directcontact. A first portion of the first tensile strand and a first portionof the second tensile strand are disposed in the channel.

Other systems, methods, features and advantages of the disclosure willbe, or will become, apparent to one of ordinary skill in the art uponexamination of the following figures and detailed description. It isintended that all such additional systems, methods, features andadvantages be included within this description and this summary, bewithin the scope of the disclosure, and be protected by the followingclaims.

BRIEF DESCRIPTION OF THE DRAWINGS

The disclosure can be better understood with reference to the followingdrawings and description. The components in the figures are notnecessarily to scale, emphasis instead being placed upon illustratingthe principles of the disclosure. Moreover, in the figures, likereference numerals designate corresponding parts throughout thedifferent views.

FIG. 1 shows an embodiment of the spacer textile material;

FIG. 2 shows an embodiment of the spacer textile material having atensile strand disposed between a first layer and a second layer;

FIG. 3 is a schematic diagram of an embodiment of the spacer textilematerial having a tensile strand in a welding device prior to thejoining of the first layer and second layer;

FIG. 4 is a schematic diagram of an embodiment of a welding deviceduring the joining of the first layer and second layer of a spacertextile material having a tensile strand disposed between a first layerand a second layer;

FIG. 5 is a schematic diagram of an embodiment of the spacer textilematerial having a tensile strand disposed in channels defined by one ormore welds created by a welding method;

FIG. 6 is a schematic diagram of an embodiment of the spacer textilematerial having multiple tensile strands where the tensile strand may bedisposed together in multiple channels;

FIG. 7 is a schematic diagram of an embodiment of the spacer textilematerial having multiple tensile strands where the tensile strands maybe disposed together in one channel and may be disposed individually ina second and third channel;

FIG. 8 is a schematic diagram of an embodiment of the spacer textilematerial having multiple tensile strands where the tensile strands maybe disposed together in one channel, may be further disposed together ina second channel, and exit the second channel through multiple openingin the outer layer of the spacer textile material;

FIG. 9 is a schematic diagram of an embodiment of the spacer textilematerial having multiple tensile strands where the tensile strands maybe in the form of a rope, braid or cable that may be disposed togetherin one channel and split to be further disposed in individual channels;and

FIG. 10 is a schematic diagram of an embodiment of an article offootwear incorporating a spacer textile material having multiple tensilestrands disposed together in at least one channel as a portion of theupper of the article of footwear.

DETAILED DESCRIPTION

FIG. 1 illustrates an embodiment of a spacer textile material 100. Inone embodiment, spacer textile material 100 may include a first layer110, as well as a second layer 120 that is at least partiallycoextensive with first layer 110. In addition, spacer textile material100 may have a plurality of connecting members 130 that extend betweenand join first layer 110 and second layer 120.

Connecting members 130 may be arranged to form a series of rows. Therows of connecting members 130 are separated by various spaces. In someembodiments, the rows formed by connecting members 130 may besubstantially parallel to each other and distributed at substantiallyequal distances across spacer textile material 100. In otherembodiments, the rows could be non-parallel and/or unevenly spacedapart. Spaces may be areas within spacer textile material 100 whereconnecting members 130 are absent. Typically, spaces may include areasbetween the rows formed by connecting members 130.

Spacer textile material 100 also may define at least a pair of oppositeedges, first edge 140 and second edge 160, which are also edges of firstlayer 110 and second layer 120. In some embodiments, each of first edge140 and second edge 160 may be substantially parallel to the rows formedby connecting members 130.

The spacer textile material may be formed by any suitable method formanufacturing such a material. A general process may include one or moreyarns being fed into a conventional knitting apparatus. The knittingapparatus may mechanically manipulate yarns to form each of a firstlayer and a second layer. The knitting apparatus may also manipulateyarns to form connecting members between the first and second layers. Assuch, the first layer and second layer may be knitted layers, and theconnecting members may be sections of at least one yarn that extendbetween the first layer and second layer. Moreover, the process formsspaces, edges, and stabilization structures.

Once formed, the spacer textile material exits the knitting apparatusand is collected on a roll. After a sufficient length of spacer textilematerial is collected, the roll may be shipped or otherwise transportedto a manufacturer to utilize the spacer textile material for themanufacture of footwear or for any other purposes. Although not alwaysperformed, the spacer textile material may be subjected to variousfinishing operations (e.g., dying, fleecing) prior to being collected ona roll.

Examples of spacer textile material and methods of making spacer textilematerial are disclosed in any of the following: Chao et al., U.S. PatentPublication Number 2013/0266773, entitled, “Spacer Textile Materials andMethods for Manufacturing the Spacer Textile Materials,” published onOct. 10, 2013; Goodwin et al., U.S. Pat. No. 6,119,371, entitled“Resilient Bladder for Use in Footwear,” issued on Sep. 19, 2000; andGoodwin, U.S. Pat. No. 7,076,891, entitled “Flexible Fluid-FilledBladder for an Article of Footwear,” issued on Jul. 18, 2006, theentirety of each being incorporated by reference.

Some embodiments of a spacer textile material may include a tensilestrand. In some embodiments, one or more portions of the tensile strandmay be located between the first layer and the second layer. In someembodiments, one or more portions of the tensile strand may be disposedin channels that may be created by joining a first layer and secondlayer of the spacer textile material. After assembly, the tensile strandmay move freely within the one or more channels.

As discussed above, the spacer textile material may include at least onetensile strand. The tensile strand may be located in any portion of thespacer textile material. FIG. 2 shows an embodiment of a spacer textilematerial 200. Spacer textile material 200 may include tensile strand240. Further, spacer textile material 200 may include a plurality ofconnecting members 230 that extend between and join first layer 210 andsecond layer 220. Connecting members 230 may be arranged to form aseries of rows that are separated by various spaces. A portion oftensile strand 240 may be disposed between first layer 210 and secondlayer 220. In particular, tensile strand 240 may be disposed in thespace created between connecting members 230.

Spacer textile material 200 also defines at least a pair of oppositeedges, first edge 250 and second edge 260. First edge 250 and secondedge 260 also may be edges of first layer 210 and second layer 220. Insome embodiments, each of first edge 250 and second edge 260 may besubstantially parallel to the rows formed by connecting members 230.However, in other embodiment, first edge 250 and/or second edge 260 maynot be parallel with the rows formed by connecting members 230.

In different embodiments, the arrangement of a tensile strand within aspacer textile material can vary. For example, various portions of atensile strand may extend through spacer textile material (i.e., betweena first layer and a second layer) in parallel with, or at various anglesto, one or more edges of the spacer textile material. Additionally, insome embodiments, different portions or segments of a tensile strand maybe aligned in parallel with one another. In other embodiments, differentportions or segments of a tensile strand could be disposed at variousangles to one another.

An exemplary arrangement of a tensile strand within a spacer textilematerial is shown in FIG. 2. In the embodiment shown in FIG. 2, a firstportion 241 of tensile strand 240 may be disposed between first layer210 and second layer 220 of spacer textile material 200. Moreover, firstportion 241 may generally extend from first edge 250 to second edge 260.In addition, a third portion 243 of tensile strand 240 may also bedisposed between first layer 210 and second layer 220 of spacer textilematerial 200 and may likewise extend between first edge 250 and secondedge 260. Furthermore, a second portion 242 of tensile strand 240 may bedisposed between first portion 241 and third portion 243. In contrast tofirst portion 241 and third portion 243, which may be disposed betweenadjacent layers of spacer textile material 200, second portion 242 mayextend outwardly from second edge 260 such that second portion 242 isnot disposed between first layer 210 and second layer 220. In someembodiments, second portion 242 forms a loop that extends from secondedge 260 of spacer textile material 200.

As one exemplary arrangement, first portion 241 and third portion 243are shown extending in parallel between first edge 250 and second edge260. Moreover, first portion 241 and third portion 243 may be orientedin a direction that is approximately perpendicular to first edge 250 andsecond edge 260. However, as previously discussed, in other embodimentsone or more portions could vary in their orientations relative to otherportions of a tensile strand and/or could vary in their orientationsrelative to edges of a spacer textile material.

The tensile strands of the disclosure may be formed from any generallyone-dimensional material. As utilized with respect to the presentdisclosure, the term “one-dimensional material” or variants thereof isintended to encompass generally elongate materials exhibiting a lengththat is substantially greater than a width and a thickness.

The tensile strands of the disclosure may be formed from any suitablematerial. Accordingly, suitable materials for a tensile strand, forexample tensile strand 240 of FIG. 2, may include various filaments,fibers, yarns, threads, cables, cords, or ropes. Suitable material for atensile strand may be formed from or include rayon, nylon, polyester,polyacrylic, silk, cotton, carbon, glass, aramids (e.g., para-aramidfibers and meta-aramid fibers), ultra high molecular weightpolyethylene, liquid crystal polymer, copper, aluminum, steel, andvarious combination of these kinds of materials.

Filaments have an indefinite length and in some cases a single filamentcan be utilized as a tensile strand, such as tensile strand 240. Fibershave a relatively short length and generally go through spinning ortwisting processes to produce a strand of suitable length. An individualfilament utilized in a tensile strand may be formed from a singlematerial (i.e., a monocomponent filament) or from multiple materials(i.e., a bicomponent filament). Similarly, different filaments may beformed from different materials. As an example, yarns utilized astensile strand 240 may include filaments that may be formed from acommon material, or may include filaments that may be formed from two ormore different materials. Similar concepts also apply to threads,cables, or ropes.

The spacer textile material of the disclosure may include two or moretensile strands. In some embodiments, when the spacer textile materialincludes multiple tensile strands, the tensile strands may be made fromthe same material. In some embodiments, the tensile strands may be madefrom different materials. When the tensile strands are made fromdifferent materials, the tensile strands may include differentcharacteristics. For example, a first tensile strand may stretch when aforce is applied. In some embodiments, a second tensile strand maystretch less than first tensile strand. In other embodiments, a secondtensile strand may stretch more than the first tensile strand.

In some embodiments, the thickness of tensile strands may also varysignificantly to range from less than 0.03 millimeters to more than 5millimeters, for example. Although one-dimensional materials will oftenhave a cross-section where the width and the thickness are substantiallyequal (e.g., a round or square cross-section), some one-dimensionalmaterials may have a width that is greater than a thickness (e.g., arectangular, oval, or otherwise elongate cross-section). Despite thegreater width, a material may be considered one-dimensional if thelength of the material is substantially greater than the width and thethickness of the material.

In some embodiments having multiple tensile strands, the thickness ofeach strand may be the same. In other embodiments, the thickness of eachtensile strand may be different. The relative thickness of two or moretensile strands may be selected according to various factors includingdesired strength, elasticity, manufacturing considerations as well aspossible other factors.

Examples of suitable tensile strands are disclosed in any of thefollowing: Dojan et al., U.S. Pat. No. 8,925,129, entitled, “Methods ofManufacturing Articles of Footwear With Tensile Strand Elements,” issuedon Jan. 6, 2015; Dojan et al., U.S. Pat. No. 8,819,963, entitled,“Articles of Footwear With Tensile Strand Elements,” issued on Sep. 2,2014; and Dojan et al., U.S. Pat. No. 8,973,288, entitled “FootwearIncorporating Angled Tensile Strand Elements,” issued on Mar. 10, 2015,the entirety of each being hereby incorporated by reference.

A tensile strand can be configured in any pattern, configuration orarrangement in a spacer textile material. In some embodiments, a tensilestrand can be confined to a particular region of a spacer textilematerial. In other embodiments, a tensile strand may be associated withmultiple different regions of a spacer textile material, including theentirety of the spacer textile material. Moreover, a tensile strand canextend through a spacer textile material (i.e., between adjacentlayers), as well as outside of the layers that form the spacer textilematerial. In some embodiments, portions of a tensile strand may extendalong an outer surface or outer face of a layer. In still otherembodiments, portions of a tensile strand could extend along an edge ofa spacer textile material.

For purposes of this disclosure, the term “opening” may include a spacealong an edge of the spacer textile material between a first layer and asecond layer that is also between connecting members of the spacertextile material. Further, the term “opening” may include a spacebetween the knitted strands of the first layer or second layer of thespacer textile. Further, the term “opening” may include a space, slit orhole in the first layer or second layer created during the preparationof the spacer textile material. As stated above, the tensile strand maybe disposed through any opening on the spacer textile material.

The figures of this disclosure may show the ends of each tensile strandextending beyond the edges or faces of one or more layers of the spacertextile material. However, the ends of each tensile strand may befinished in any suitable manner. For example, in some embodiments, thetensile strand ends may extend beyond the edge of the spacer material.In such an embodiment, the ends of the tensile strand may extend into asecond material or structure. Further, the ends of the tensile strandmay be knotted or tied off so that the ends may not recess into thespacer textile material. Further, the ends may extend into the spacertextile material in a second direction and continue to extend throughoutthe material in a selected manner or pattern. In other embodiments, theends of the tensile strand may be flush with the edge of the spacertextile material. Still further, the end of the tensile strand may bejoined to the edge of one or more layers of the spacer textile material.

In addition to a tensile strand, the spacer textile material may includeprovisions for restricting the movement of the tensile strand within thespacer textile material. In some embodiments, a spacer textile materialcan include provisions for restricting the movement of one portion ofthe tensile strand. In other embodiments, a spacer textile material caninclude provisions for restricting two or more portions of a tensilestrand (for example, two adjacent sides or ends of a tensile strand). Insome embodiments, a spacer textile material can include one or morechannels that act to restrict or restrain the movement various portionsof the tensile strand. For example, a tensile strand disposed inside achannel of a spacer textile material may move freely in a longitudinaldirection of the channel, while motion of the tensile strand in thelateral direction of the channel may be restricted.

For instance, FIG. 5, which is discussed below is further detail,depicts spacer textile material 500 having portions of a tensile stranddisposed within spacer textile material 500. Portions of a tensilestrand may be further disposed in two channels, first channel 360 andsecond channel 362. As shown in FIG.5, the tensile strand portions maybe restricted in the lateral direction on both sides while the tensilestrand portions are free to move within each channel in the longitudinaldirection.

The channels formed in the spacer textile material may have any width.In some embodiments the width of the channel may accommodate one tensilestrand. In other embodiments, the width of the channel may be largeenough to accommodate two or more tensile strands. In addition, a firstchannel may have one width and a second channel may have a second width.The widths of multiple channels may be the same or the widths may bedifferent. Further, the width of a single channel may change over therun of the channel. In other words, the width of the channel may varythroughout the length of the channel. For example, a channel may have awidth that increases from a first edge to a second edge of a spacertextile material.

In some embodiments, channels of a spacer textile material may bebounded by portions of the first layer and the second layer that are indirect contact. In some embodiments, sections of the first layer and thesecond layer may be joined or fused to form one or more channels. Thefirst layer may be joined to the second layer by any suitable method ofjoining such layers. In some embodiments, the first layer is joined tothe second layer through a welding method. However, in otherembodiments, the joining of the first layer and the second layer couldbe accomplished using other methods including, but not limited to:stitching, adhesives as well as other joining methods.

In some embodiments, the first layer and the second layer could bejoined in a manner that forms one or more channels for guiding andcontrolling the configuration and possible motions of a tensile strand.For example, in some embodiments one or more welds could be used to jointhe first layer and the second layer such that adjacent welds form thewalls of one or more channels.

In some embodiments, welding methods may be utilized to join the firstlayer to the second layer. The welding method utilized to join the firstlayer to the second layer may include a high frequency welding method.In some embodiments, the high frequency welding method may include anultrasonic welding method or a radio frequency welding method.

In those embodiments that include ultrasonic welding methods, anultrasonic welding device is used to join the first layer to the secondlayer of the spacer textile material. Ultrasonic welding devices utilizehigh frequency ultrasonic acoustic vibrations. The vibrations may beapplied locally to a portion of the spacer textile material. Further,the vibrations applied to the spacer textile material cause friction.The friction softens the spacer textile material to fuse the first layerto the second layer. The fusion of the first layer to the second layermay be considered a solid state weld.

Examples of ultrasonic techniques and equipment are disclosed in any ofthe following: Albanese et al., U.S. Pat. No. 7,883,594, entitled“Wrapped pile weatherstripping and methods of making same,” issued onFeb. 8, 2011; Chernyak, U.S. Pat. No. 7,824,513, entitled “Apparatus andmethod for making pile articles and improved pile articles madetherewith,” issued on Nov. 2, 2010; Lehto et al., U.S. Pat. No.7,776,171, entitled “Arrangement and method for treatment of a materialby means of an ultrasonic device,” issued on Aug. 17, 2010; Perrine,U.S. Pat. No. 6,835,257, entitled “Ultrasonic weld pattern for adsorbentcontaining package” issued on Dec. 28, 2004; and Collette et al., U.S.Pat. No. 5,713,399, entitled “Ultrasonic seaming of abutting strips forpaper machine clothing” issued on Feb. 3, 1998; the entirety of eachbeing hereby incorporated by reference. One or more of the principles,concepts or methods disclosed in the cited references above may beimplemented for preparing the welds on the spacer textile material ofthis disclosure.

FIG. 3 shows an embodiment of spacer textile material 300 in a weldingdevice. Spacer textile material 300 may include first layer 310, secondlayer 320 and connecting members 330. Spacer textile material 300 mayfurther include a tensile strand 340 with first end 342 and second end344. Tensile strand 340 may be located between first layer 310 andsecond layer 320.

In order to fuse portions of first layer 310 and second layer 320together, spacer textile material 300 having tensile strand 340 may bepositioned between a horn 350 and an anvil 360 of the welding device. Asseen in FIG. 3, horn 350 may have a one or more protrusions. In someembodiments, horn 350 may have first protrusion 351, second protrusion353, and third protrusion 355.

Each protrusion may form a pattern that is to be welded into the spacertextile material. The protrusions may form any suitable pattern. Thepatterns formed by one or more protrusions may include a stripe or line,parallel stripes or lines, perpendicular stripes or lines, a zig-zagpattern, a triangular pattern, and a wavy pattern, among other patterns.

For purposes of illustration, horn 350 and anvil 360 are shownschematically in the embodiments. Generally, the anvil 360 is a fixedcomponent where the material to be welded rests or is nested. The horn350 may be a sonotrode, which is connected to a transducer (not shown).The transducer causes the horn 350 to resonate or emit an acousticvibration. In some embodiments, the frequency at which a horn vibratesmay be between about 15 kHz and 85 kHz. Some examples of typicalfrequencies at which a horn vibrates include 15 kHz, 20 kHz, 30 kHz, 35kHz, 40 kHz, and 70 kHz. The frequency chosen may depend on the materialbeing welded as well as possibly other factors.

Horn 350 and anvil 360 come together under pressure to join a firstmaterial to a second material. In the embodiments shown in FIGS. 3 and4, a first layer 310 is joined to a second layer 320 of spacer textilematerial 300. First layer 310 may be joined to second layer 320 in thelocation in which the material comes in contact with one or more of theprotrusions, including first protrusion 351, second protrusion 353, andthird protrusion 355, of horn 350.

FIG. 4 provides a schematic of an embodiment of an ultrasonic weldingmethod. In FIG. 4, first protrusion 351, second protrusion 353 and thirdprotrusion 355 of horn 350 cause first layer 310 to meet second layer320 at first weld 348, second weld 352 and third weld 354. Thetransducer may be activated to cause horn 350 to resonate at a selectedfrequency. The vibrations of horn 350 generate friction between firstlayer 310 and second layer 320 of spacer textile material 300 and horn350. The friction causes the materials of first layer 310 and secondlayer 320 to soften or melt. First layer 310 and second layer 320 may beallowed to cool to cause the layers to fuse to each other. Followingthis joining process, first layer 310 and second layer 320 may be fusedor welded in those areas contacted by horn 350.

FIG. 5 depicts an embodiment of the welded spacer textile material 500.As can be seen, first weld 348, second weld 352 and third weld 354 maybe generated by a welding device, as shown in FIG. 4. At each weld,first layer 310 may be fused to second layer 320. Further, first weld348, second weld 352, and third weld 354 define two channels, firstchannel 360 and second channel 362. Both channels include portions oftensile strand 340. Tensile strand 340 is free to move in a longitudinaldirection within the channels. However, the welds on both sides oftensile strand 340 restrain the lateral movement of tensile strand 340within each channel of the spacer textile material 500.

In some embodiments, the welded spacer textile material, or a portion ofthe welded spacer textile material, may be incorporated into footwear,for example, as shown in FIG. 14, discussed below in further detail. Insome cases, the spacer textile material may be configured for use in awide range of athletic footwear styles, including running shoes,basketball shoes, cross-training shoes, football shoes, golf shoes,hiking shoes and boots, ski and snowboarding boots, soccer shoes, tennisshoes, and walking shoes, for example. Concepts associated with thespacer textile material may also be utilized with footwear styles thatare generally considered to be primarily non-athletic, including dressshoes, loafers, sandals, casual shoes, clogs, flats, heels, pumps,wedges, and work boots.

In addition to footwear, the spacer textile material may be incorporatedinto other types of apparel and athletic equipment, including helmets,gloves, and protective padding for sports, such as football and hockey.Similar material may also be incorporated into cushions and othercompressible structures utilized in household goods and industrialproducts.

Additionally, the discussion and figures disclose various configurationsof a spacer textile material. Although portions of the spacer textilematerial are disclosed as being incorporated into footwear, the spacertextile material may be utilized with a variety of other products or fora variety of other purposes. In some embodiments, the spacer textilematerial may be utilized in apparel, such shirts, shorts, pants,outerwear, sports uniforms/jerseys, hats, socks, and undergarments,among other pieces of apparel.

The welding method described above is not restricted to the patternsdescribed in this disclosure. The welding device may be configured toprepare a spacer textile material with a wide variety of patterns andtextures.

The spacer textile material may be formed from any suitable material. Insome embodiments, the material used in making a spacer textile materialmay be suitable for the joining method utilized to join the first layerto the second layer of the spacer textile material.

In those embodiments where an ultrasonic welding method is utilized tojoin the first layer and second layer of the spacer textile material,the spacer textile material may be made of any material suitable forsuch a spacer textile configuration. Further, the spacer textilematerial may be made of any material suitable for high frequency weldingmethods. Materials suitable for high frequency welding includethermoplastic material or natural material coated with a thermoplasticmaterial. Examples of material suitable for high frequency weldingmethods include an acrylic, a nylon, a polyester, a polylactic acid, apolyethylene, a polypropylene, polyvinyl chloride (PVC), an urethane, anatural fiber, such as cotton or wool, that is coated with one or morethermoplastic materials, such as an ethyl vinyl acetate or thermoplasticpolyurethane, and combinations thereof.

In some embodiments, the first layer and the second layer of a spacertextile material may be made of the same material or combination ofmaterials. In other embodiments, the first layer may be made of onesuitable material or combination of materials, and the second layer maybe made of a second suitable material or combination of materials thatare different from the first layer.

Further, the connecting members of the spacer textile material may bemade of any suitable material. In some embodiments, the material of theconnecting member may be the same as the material of the first layer. Inother embodiments, the material of the connecting members may be thesame as the material of the second layer. In still further embodiments,the material of the connecting members may be substantially differentthan both the material of the first layer and the material of the secondlayer.

Other welding methods may be utilized to join layers of a spacer textilematerial. For example, in some embodiments a radio frequency (RF)welding method could be used. In some embodiments, radio frequencywelding could be used with a hot melt adhesive. In some cases, the useof a hot melt adhesive may enhance the application of RF welding to alow mass spacer textile material.

Welding methods could also be used with a variety of differentmaterials. In some embodiments, materials having desired channelgeometry can be achieved by selecting a combination of a welding methodand a suitable material or materials. For example, some embodimentscould use thermoplastic polyurethane (TPU) in combination withultrasonic welding to achieve the desired channel geometry on a portionof an upper or other section of an article.

Still other methods are possible for joining layers of a spacer textilematerial. As one example, in other embodiments, the first layer may bejoined to the second layer by a thermal fusion method. The thermalfusion method may include heat bonding. Heat bonding methods include hotdie heating, steam heating or hot air heating.

In further embodiments, the first layer may be joined to the secondlayer through stitching methods or weaving methods. In some embodiments,where the layers are joined through stitching methods, the material usedto form the stitch may be the same as the material of the first layer orsecond layer. In other embodiments, the materials used to form thestitch may be a different material from both the first layer and thesecond layer of the spacer textile material.

It will be understood that the embodiments are not limited to anyparticular method for forming channels in a spacer textile material. Inparticular, the embodiments depict various configurations of a spacertextile material that allows for tensile strands (such as wires) to becaptured and guided through various channels. Although the followingembodiments may reference welding or welds used to join regions oflayers in a spacer textile material, it should be understood that inother embodiments the regions of joined material could be created usingstitching, gluing, as well as possibly other methods.

One or more tensile strands and/or associated channels could be arrangedin a variety of configurations within a spacer textile material. Asstated above, portions of the tensile strand may enter or exit thespacer textile material at any point on the material. Further, thetensile strands, and channels in which the tensile strands are disposed,may be arranged in any pattern including, but not limited to: linearpatterns, non-linear patterns, regular patterns, irregular patterns aswell as any other patterns.

Some embodiments may include provisions to provide enhanced supportthroughout one or more portions of a spacer textile material. In someembodiments, increased support can be accomplished by using two or moretensile strands in combination. In some embodiments, for example,portions of two or more tensile strands may extend through a singlechannel of a spacer textile material.

FIGS. 6 through 10 illustrate various different configurations orarrangements of one or more tensile strands in a spacer textilematerial. It will be understood that the following configurations areonly intended to be exemplary and still other configurations may bepossible in other embodiments. Moreover, features of the differentembodiments may be combined to create still further arrangements for oneor more tensile strands within a spacer textile material.

For purposes of convenience, the term “plurality of tensile strands” isused throughout this detailed description and in the claims to refer toany collection of two or more tensile strands. Likewise, the term“plurality of welds” refers to any collection of two or more welds on aspacer textile material. Still further, the term “plurality of channels”refers to any collection of two or more channels formed in a spacertextile material.

FIG. 6 illustrates an embodiment of a configuration for a spacer textilematerial 600 that includes two tensile strands that may both extendthrough a first channel and a second channel. Referring to FIG. 6,portions of first tensile strand 640 and second tensile strand 650 maybe disposed between first layer 610 and second layer 620 of a spacertextile material 600. Further, spacer textile material 600 may include aplurality of connecting members 630 that extend between and join firstlayer 610 and second layer 620. Spacer textile material 600 may havefour edges, including first edge 690, second edge 692, third edge 694and fourth edge 696, which are also edges of first layer 610 and secondlayer 620.

Spacer textile material 600 includes a first channel 601 and a secondchannel 603 that both generally extend from first edge 690 to third edge694 of spacer textile material 600. First channel 601 may be bounded byfirst weld 660 and second weld 662, while second channel 603 may bebounded by third weld 664 and fourth weld 666.

In some embodiments, portions of both first tensile strand 640 andsecond tensile strand 650 may be disposed within first channel 601 andsecond channel 603. In particular, first portion 643 of first tensilestrand 640 and first portion 653 of second tensile strand 650 may bedisposed in first channel 601 between first edge 690 and third edge 694.Likewise, third portion 645 of first tensile strand 640 and thirdportion 655 of second tensile strand 650 may be disposed in secondchannel 603 between third edge 694 and first edge 690.

In some embodiments, second portion 646 of first tensile strand 640 anda second portion 656 of second tensile strand 650 may extend from spacertextile material 600 beyond third edge 694. In some embodiments, secondportion 646 of first tensile strand 640 and a second portion 656 ofsecond tensile strand 650 may form a loop between first channel 601 anda second channel 603 along third edge 694.

With this arrangement, spacer textile material 600 may be provided withincreased support. In particular, the tensile strength provided alongthe directions of first channel 601 and second channel 603 may beincreased through the use of more than one tensile strand. This may helpincrease support in the region of first channel 601 and second channel603, for example in embodiments where a lace or other fastener isthreaded through second portion 646 of first tensile strand 640 andsecond portion 656 of second tensile strand 650.

In still other embodiments, some channels on a spacer textile materialmay receive two tensile strands, while other channels may receive asingle tensile strand. FIG. 7 illustrates an embodiment of spacertextile material 700 including a first tensile strand 740 and a secondtensile strand 750. In this configuration, first tensile strand 740 andsecond tensile strand 750 extend through a common channel in someregions of spacer textile material 700 but are disposed in separatechannels in other regions of spacer textile material 700. Thisarrangement may provide varying levels of tensile strength throughoutdifferent regions of spacer textile material 700.

Referring to FIG. 7, first tensile strand 740 and second tensile strand750 may be disposed between first layer 710 and second layer 720 of aspacer textile material 700. Spacer textile material 700 may have fouredges, including first edge 790, second edge 792, third edge 794 andfourth edge 796, which are also edges of first layer 710 and secondlayer 720.

Spacer textile material 700 further includes a first channel 781, asecond channel 783 and a third channel 785 that all generally extendfrom first edge 790 to third edge 794 of spacer textile material 700.First channel 781 may be bounded by first weld 760 and second weld 762,second channel 783 may be bounded by third weld 764 and fourth weld 766and third channel 785 may be bounded by fourth weld 766 and fifth weld768.

In some embodiments, first tensile strand 740 and second tensile strand750 may be disposed together in first channel 781. In particular, firstportion 743 of first tensile strand 740 and first portion 753 of secondtensile strand 750 may be disposed in first channel 781 between firstedge 790 and third edge 794.

After exiting first channel 781, second portion 746 of first tensilestrand 740 may extend from spacer textile material 700 beyond third edge794. In some embodiments, second portion 746 of first tensile strand 740may form a loop between first channel 781 and second channel 783 alongthird edge 794. Similarly, after exiting from first channel 781, secondportion 756 of second tensile strand 750 may extend from spacer textilematerial beyond third edge 794. In some embodiments, second portion 756of second tensile strand 750 also may form a loop between first channel781 and a third channel 785 along third edge 794.

In some embodiments, third portion 745 of first tensile strand 740 maybe disposed in second channel 783 between third edge 794 and first edge790. Similarly, third portion 757 of second tensile strand 750 may bedisposed in third channel 785 between third edge 794 and first edge 790.

This configuration of tensile strands may provide spacer textilematerial 700 with tensile strength that may vary through differentportions of spacer textile material. For example, the portion of spacertextile material 700 associated with first channel 781 may have asubstantially higher tensile strength than the portions of spacertextile material 700 associated with second channel 783 and thirdchannel 785.

In still other embodiments, multiple tensile strands may be disposed ina channel and individually exit the spacer textile material throughmultiple openings in the outer face (or outer surface) of a layer of thespacer textile material.

FIG. 8 illustrates an embodiment of spacer textile material 800 havingthree tensile strands. In this embodiment, portions of first tensilestrand 840, second tensile strand 850, and third tensile strand 860 maybe disposed between first layer 810 and second layer 820 of a spacertextile material 800. Spacer textile material 800 also may have fouredges, including first edge 891, second edge 893, third edge 895 andfourth edge 897, which are also edges of first layer 810 and secondlayer 820. Further, spacer textile material 800 may include first weld890, second weld 892, third weld 894, and fourth weld 896. First weld890, second weld 892, third weld 894, and fourth weld 896 define twochannels, including first channel 881 and second channel 883, in spacertextile material 800.

In the configuration of FIG. 8, each tensile strand may include at leastthree portions. A first portion of each tensile strand may extendthrough first channel 881. A second portion of each tensile strand mayextend outwardly along third edge 895. Finally, a third portion of eachtensile strand may partially extend through first channel 881. Inparticular, the third portion of each tensile strand may exit firstchannel 881 through an opening in the outer face 899 of first layer 810,as described in detail below.

In some embodiments, first tensile strand 840, second tensile strand850, and third tensile strand 860 may be disposed together in secondchannel 883. In particular, first portion 843 of first tensile strand840, first portion 853 of second tensile strand 850, and first portion863 of third tensile strand 860 may be disposed in second channel 883between first edge 891 and third edge 895.

In some embodiments, second portion 870 of first tensile strand 840,second portion 872 of second tensile strand 850 and second portion 874of third tensile strand 860 may extend from spacer textile materialbeyond third edge 895. In some embodiments, second portion 870 of firsttensile strand 840, second portion 872 of second tensile strand 850 andsecond portion 874 of third tensile strand 860 together may form a loopbetween second channel 883 and a first channel 881 along third edge 894.

In some embodiments, third portion 845 of first tensile strand 840 maybe disposed in at least a portion of first channel 881. In someembodiments, third portion 845 may extend from spacer textile material800 through third opening 884 in outer face 899 of first layer 810.Additionally, third portion 855 of second tensile strand 850 may bedisposed in at least a portion of first channel 881. In someembodiments, third portion 855 may extend from spacer textile material800 through second opening 882 in the outer face of first layer 810.Still further, third portion 865 of third tensile strand 860 may bedisposed in at least a portion of first channel 881. In someembodiments, third portion 865 may extend from spacer textile material800 through first opening 880 in the outer face of first layer 810.

The configuration described here and shown in FIG. 8 may allow thetensile strength across different portions of spacer textile material800 to be fine tuned. Moreover, in some embodiments, this arrangementallows each tensile strand to be actuated individually, since the freeends of each tensile strand associated with first channel 881 areseparated from one another.

In other embodiments, multiple tensile strands may be disposed in achannel in the spacer textile material. In some embodiments, multipletensile strands may be twisted together in the form of a rope or cable,or may be braided.

FIG. 9 illustrates still another possible configuration for a spacertextile material with multiple tensile strands. Referring to FIG. 9,portions of first tensile strand 940, second tensile strand 950, andthird tensile strand 960 may be disposed between first layer 910 andsecond layer 920 of a spacer textile material 900. Spacer textilematerial 900 also may have four edges, including first edge 990, secondedge 992, third edge 994 and fourth edge 996, which are also edges offirst layer 910 and second layer 920.

Spacer textile material 900 may include a plurality of channels. In someembodiments, spacer textile material 900 may include four channels. Inone embodiment, spacer textile material 900 includes first channel 981,second channel 983, third channel 985 and fourth channel 987. In someembodiments, each channel may be formed and bounded by plurality ofwelds 980.

In one embodiment, portions of first tensile strand 940, second tensilestrand 950, and third tensile strand 960 maybe twisted or otherwisejoined into a rope-like or cable-like configuration. In someembodiments, portions of first tensile strand 940, second tensile strand950 and third tensile strand 960 may be joined in a braid-likeconfiguration. Examples of suitable braids are disclosed in Follett,U.S. Pat. No. 9,095,186, issued Aug. 4, 2015 and titled, “Article ofFootwear Incorporating Braided Tensile Strands”. For purposes of thisembodiment, the combined tensile strand will be referred to as braid970, although the embodiment encompasses the combination in the form ofa rope or cable.

In some embodiments, braid 970 may be disposed in first channel 981. Insome cases, braid 970 may extend from spacer textile material beyondfirst edge 990 and/or third edge 994. While extended beyond third edge994, braid 970 may separate into individual tensile strands, includingfirst tensile strand 940, second tensile strand 950, and third tensilestrand 960.

In some embodiments, first portion 943 of first tensile strand 940 mayextend from braid 970 to second channel 983 to form a loop between braid970 and second channel 983 along third edge 994. Furthermore, secondportion 945 of first tensile strand 940 may be disposed in secondchannel 983 between third edge 994 and first edge 990.

Similarly, first portion 953 of second tensile strand 950 may extendfrom braid 970 to third channel 985 to form a loop between braid 970 andthird channel 985 along third edge 994. Furthermore, second portion 955of second tensile strand 950 may be disposed in third channel 985between third edge 994 and first edge 990.

In addition, first portion 963 of third tensile strand 960 may extendfrom braid 970 to fourth channel 987 to form a loop between braid 970and fourth channel 987 along third edge 994. Furthermore, second portion965 of third tensile strand 960 may be disposed in fourth channel 987between third edge 994 and first edge 990.

By combining two or more tensile strands into a braid-likeconfiguration, the tensile strength in the region of first channel 981may be substantially increased.

The above described spacer textile material may be incorporated into atleast a portion of an article of footwear. The spacer textile materialmay be incorporated into at least a portion of an upper for an articleof footwear. In some embodiments, an upper may be made of a spacertextile material. When incorporated into a upper, the spacer textilematerial may have any number of tensile strands. In some embodiments,portion of at least two tensile strands may be disposed within the samechannel.

FIG. 10 illustrates a schematic view of an embodiment of article offootwear 1000. Article of footwear 1000, or simply article 1000, mayinclude an upper 1012 and a sole structure 1020. In some embodiments, aportion of upper 1012 may be made of a spacer textile material 1010.

As shown in FIG. 10, spacer textile material 1010 may include multiplewelds that define multiple channels. In some embodiments, spacer textilematerial 1010 may include plurality of channels 1080 as well as acorresponding plurality of tensile strands 1082. For purposes ofclarity, the following discussion describes details of one set ofchannels and a corresponding pair of tensile strands, however, it willbe understood that the discussion of these channels and tensile strandsmay similarly apply to the remaining channels and tensile strandsdisposed along upper 1012.

In one embodiment, first weld 1022 and second weld 1024 define firstchannel 1030. Similarly, third weld 1026 and fourth weld 1028 definesecond channel 1032. Each of first channel 1030 and second channel 1032may be configured to receive one or more tensile strands. In oneembodiment, first channel 1030 and second channel 1032 may each beconfigured to receive portions of first tensile strand 1040 and secondtensile strand 1050.

First portion 1042 of first tensile strand 1040 may be disposed in firstchannel 1030. In addition, first portion 1052 of second tensile strand1050 also may be disposed in first channel 1030. Further, first portion1042 of first tensile strand 1040 and first portion 1052 of secondtensile strand 1050 may extend from sole structure 1020 within firstchannel 1030 to first opening 1060 disposed on outer face 1099 of theouter layer of spacer textile material 1010. First tensile strand 1040and second tensile strand 1050 may extend from spacer textile material1010 through first opening 1060. In some embodiments, second portion1044 of first tensile strand 1040 and second portion 1054 of secondtensile strand 1050 may form a loop on the exterior of spacer textilematerial 1010. Moreover, portion 1044 and portion 1054 may be disposedbetween first opening 1060 and second opening 1062.

Third portion 1046 of first tensile strand 1040 and third portion 1056of second tensile strand 1050 may be further disposed in the spacertextile material through second opening 162. Moreover, portion 1046 andportion 1056 may extend from second opening 1062 within second channel1032 to sole structure 1020.

Portions of each of the remaining tensile strands of plurality oftensile strands 1082 may be similarly disposed in the remaining channelsof plurality of channels 1080 of spacer textile material 1000. Moreover,while the current embodiment illustrates a substantially similarconfiguration for some sets of tensile strands and channels on article1000, in other embodiments any other pattern or arrangement of tensilestrands and channels could be used with spacer textile material 1010 andarticle 1000.

FIG. 10 also illustrates a configuration in which three or more tensilestrands disposed in a single channel may separate into at least threeseparate strands upon leaving the channel. For example, channel 1034comprises a single channel configured to hold three tensile strands,including tensile strand 1091, tensile strand 1092 and tensile strand1093. Each tensile strand may exit channel 1034 at which point tensilestrand 1091, tensile strand 1092 and tensile strand 1093 may separateand loop through adjacent sections of shoe lace 1070, before enteringchannel 1036, channel 1037 and channel 1038, respectively. Thisarrangement may allow the tension along the forward region of article1000 to be tuned by varying the tension applied throughout differentsections of shoe lace 1070. Although this embodiment illustrates threestrands that are generally laid adjacent to one another within channel1034, in other embodiments the strands could be arranged in any othermanner, including a braided arrangement.

In some embodiments, tensile strands also may extend at least partiallyaround lace apertures or act as lace apertures themselves. As such, atensile strand may extend (a) upward from lower region of the upper orfrom the sole structure to a lace region, (b) exit and reenter thespacer textile materials forming a loop in the lace region, and (c)travels downward from lace region to the lower region of the upper orthe sole structure. In this manner, the loops formed from the tensilestrands effectively are lace apertures. A shoe lace may be laced throughthe tensile strand loops.

As shown in FIG. 10, a portion of each tensile strand may be disposed onthe outer face or surface of spacer textile material 1010. In someembodiments, this exposed portion of each tensile strand may be a loopthat may be utilized as a shoe lace eyelet. In some embodiments, a shoelace may be inserted through multiple loops formed on upper 1012. Forexample, second portion 1044 of first tensile strand 1040 together withsecond portion 1054 of second tensile strand 1050 forms a loop on theexterior of spacer textile material 1010. The loop may be disposedbetween first opening 1060 and second opening 1062. In some embodiments,the loop may also act as an eyelet to receive the shoe lace 1070.

When shoe lace 1070 is tightened, first tensile strand 1040 and secondtensile strand 1050 are also tightened, or in other words, placed underan increased tension. In a similar manner, the remaining tensile strandsof plurality of tensile strands 1082 may be tightened as shoe lace 1070is tightened. The tightened tensile strands may provide better supportand a better fit for the wearer of the shoe in the particular area thattensile strands are disposed about spacer textile material 1010. Thisarrangement has the advantage of tightening the upper around the footand further (a) limiting excess movement of the foot relative to thesole structure and the upper, and (b) ensuring that the foot remainsproperly positioned relative to the sole structure and the upper.

In addition, in some embodiments, each tensile strand may have the samestretch and flexibility. In other embodiments, each tensile strand mayhave different flexibility or stretch. Accordingly, a tensile strand maybe selectively disposed in or about the spacer textile material inspecific locations to provide specific support. For instance, a tensilestrand having less flexibility or stretch may be located in or about thespacer textile material of the shoe upper in an area that requires moresupport. Further, a tensile strand having greater flexibility or stretchmay be located in or about the spacer textile material of the shoe upperin an area that requires more flex and stretch during use. Therefore, ashoe upper may include multiple tensile strands with varying degrees ofstretch and flex. The stretch and flex of each tensile strand willdepend on its location on a particular shoe upper.

FIG. 10 depicts an article of footwear comprising a shoe upper having aspacer textile material that includes multiple tensile strands. Thedisclosure is not limited to the particular pattern depicted in FIG. 10.Any of the various patterns, or any combination of patterns, describedabove may be incorporated into a similar article of footwear as well aspossibly other articles and other kinds of apparel.

During activities that involve walking, running, or other ambulatorymovements (e.g., cutting, braking), a foot within the shoes describedabove may tend to stretch the upper component of the shoe. That is, manyof the material elements forming the upper (e.g., spacer textilematerial layers) may stretch when placed in tension by movements of thefoot. Although the tensile strands or individual segments of the tensilestrands may also stretch, the tensile strand generally stretches to alesser degree than the other material elements forming the upper. Thevarious segments of the tensile strands may be located, therefore, toform structural components in the upper that (a) resist stretching inspecific directions or locations, (b) limit excess movement of the footrelative to the sole structure and the upper, (c) ensure that the footremains properly positioned relative to the sole structure and theupper, and (d) reinforce locations where forces are concentrated.

In addition, the welds forming the channels of the spacer textilematerial may also form structural components in the upper. The welds, afusion of the first layer to the second layer of the spacer textilematerial, may also assist the upper to (a) resist stretching in specificdirections or locations, (b) limit excess movement of the foot relativeto the sole structure and the upper, (c) ensure that the foot remainsproperly positioned relative to the sole structure and the upper, and(d) reinforce locations where forces are concentrated.

Based upon the above discussion, each of spacer textile material havingtensile strands may have various configurations. Although each of theseconfigurations are discussed separately, many of the concepts presentedabove may be combined to impart specific properties or otherwise ensurethat spacer textile material having tensile strands are optimized for aparticular purpose or product.

In still other embodiments, a spacer textile material including tensilestrands arranged in various configurations may incorporated into variouskinds of articles including, but are not limited to: hiking boots,soccer shoes, football shoes, sneakers, running shoes, cross-trainingshoes, rugby shoes, basketball shoes, baseball shoes as well as otherkinds of shoes. Moreover, in some embodiments, a spacer textile materialmay be incorporated into various kinds of non-sports related footwear,including, but not limited to: slippers, sandals, high heeled footwear,loafers as well as any other kinds of footwear.

The spacer textile material could also be incorporated into variouskinds of articles of apparel and/or sporting equipment (e.g., gloves,helmets, etc.). In some embodiments, the article may include one or morearticulated portions that are configured to move. In other cases, thearticle may be configured to conform to portions of a wearer in athree-dimensional manner. Examples of articles that are configured to beworn include, but are not limited to: footwear, gloves, shirts, pants,socks, scarves, hats, jackets, as well as other articles. Other examplesof articles include, but are not limited to: protective equipment suchas shin guards, knee pads, elbow pads, shoulder pads, as well as anyother type of protective equipment. Additionally, in some embodiments,the article could be another type of article including, but not limitedto: bags, purses, backpacks, as well as other articles that may or maynot be worn.

While various embodiments have been described, the description isintended to be exemplary, rather than limiting and it will be apparentto those of ordinary skill in the art that many more embodiments andimplementations are possible that are within the scope of theembodiments. Accordingly, the embodiments are not to be restrictedexcept in light of the attached claims and their equivalents. Also,various modifications and changes may be made within the scope of theattached claims.

What is claimed is:
 1. A spacer textile material comprising: a firstlayer; a second layer; a plurality of connecting members extendingbetween and joining the first layer and the second layer; a firstchannel bounded by portions of the first layer and the second layer thatare in direct contact; a second channel bounded by portions of the firstlayer and the second layer that are in direct contact; a first tensilestrand and a second tensile strand, wherein a first portion of the firsttensile strand and a first portion of the second tensile strand are bothdisposed within the first channel; wherein a second portion of the firsttensile strand and a second portion of the second tensile strand areboth disposed within the second channel.
 2. The spacer textile materialaccording to claim 1, wherein first portion of the first tensile strandand the first portion of the second tensile strand are both disposedbetween the first layer and the second layer in the first channel. 3.The spacer textile material according to claim 1, wherein a thirdportion of the first tensile strand and a third portion of the secondtensile strand extends between the first channel and the second channelalong an edge of the spacer textile material.
 4. The spacer textilematerial according to claim 3, wherein the third portion of the firsttensile strand and the third portion of the second tensile strand form aloop between the first channel and the second channel.
 5. The spacertextile material according to claim 1, wherein the first tensile strandand the second tensile strand move freely in a longitudinal direction ofthe first channel.
 6. The spacer textile material according to claim 1,wherein the first channel and the second channel are configured in anon-linear pattern.
 7. The spacer textile material according to claim 1,wherein the portions of the first layer and the second layer that are indirect contact are welds.
 8. A spacer textile material comprising: afirst layer; a second layer; a plurality of connecting members extendingbetween and joining the first layer and the second layer; a firsttensile strand and a second tensile strand; a first channel bounded byportions of the first layer and the second layer that are in directcontact; a second channel bounded by portions of the first layer and thesecond layer that are in direct contact; a third channel bounded byportions of the first layer and the second layer that are in directcontact; wherein a first portion of the first tensile strand and a firstportion of the second tensile strand are both disposed within the firstchannel; wherein the first channel and the second channel are configuredin a non-linear pattern; wherein a second portion of the first tensilestrand is disposed in the second channel; and wherein a second portionof the second tensile strand is disposed in the third channel.
 9. Thespacer textile material according to claim 8, wherein the portions ofthe first layer and the second layer that are in direct contact arewelds.
 10. The spacer textile material according to claim 9, wherein thesecond channel and the third channel share a common weld formed by theportions of the first layer and the second layer that are in directcontact.
 11. The spacer textile material according claim 10, furthercomprising a fourth channel bounded by portions of the first layer andthe second layer that are in direct contact; a third tensile strand;wherein a first portion of the third tensile strand is disposed in thefirst channel; and wherein a second portion of the thirst tensile strandis disposed in the fourth channel.
 12. The spacer textile materialaccording to claim 11, wherein the third channel and the fourth channelshare a common weld formed by the portions of the first layer and thesecond layer that are in direct contact.
 13. The spacer textile materialaccording to claim 12, wherein the first portion of the first tensilestrand, the first portion of the second tensile strand and the firstportion of the third tensile strand are braided in the first channel.14. The spacer textile material according to claim 13, wherein thebraided tensile strands extend beyond an edge of the spacer textilematerial.
 15. The spacer textile material according to claim 14, whereina third portion of the first tensile strand separates from the braidedtensile strands and the third portion of the first tensile strandextends between the braided tensile strands and the second channel alongthe edge of the spacer textile material.
 16. The spacer textile materialaccording to claim 15, wherein a third portion of the second tensilestrand separates from the braided tensile strands and the third portionof the second tensile strand extends between the braided tensile strandsand the third channel along the edge of the spacer textile material. 17.The spacer textile material according to claim 16, wherein a thirdportion of the third tensile strand separates from the braided tensilestrands and the third portion of the third tensile strand extendsbetween the braided tensile strands and the fourth channel along theedge of the spacer textile material.
 18. An article of footwearcomprising: an upper and a sole structure; wherein at least a portion ofthe upper comprises: a spacer textile material comprising: a firstlayer; a second layer; a plurality of connecting members extendingbetween and joining the first layer and the second layer; a firsttensile strand and a second tensile strand; a first channel bounded byportions of the first layer and the second layer that are in directcontact; wherein a first portion of the first tensile strand and a firstportion of the second tensile strand are disposed in the first channel;wherein a second channel of the spacer textile material holds a thirdportion of the first tensile strand; wherein a third channel of thespacer textile material holds a third portion of the second tensilestrand; and wherein the first channel, the second channel and the thirdchannel are configured in a non-liner pattern.
 19. The article offootwear according to claim 18, wherein the first channel, the secondchannel and the third channel extend from the sole structure of thearticle of footwear towards a lace of the upper.
 20. The article offootwear according to claim 19, wherein a second portion of the firsttensile strand forms a loop between the first channel and the secondchannel that is disposed outwardly from the first channel and whereinthe lace of the article of footwear engages the second portion of thefirst tensile strand.
 21. The article of footwear according to claim 20,wherein a second portion of the second tensile strand forms a loopbetween the first channel and the second channel that is disposedoutwardly from the first channel and wherein the lace engages the secondportion of the second tensile strand.
 22. The article of footwearaccording to claim 21, wherein a first portion of a third tensile strandalso extends through the first channel.
 23. The article of footwearaccording to claim 18, wherein portions of the first layer and thesecond layer that are in direct contact are welds; and wherein thesecond channel and the third channel share a common weld.